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New e-mail address: zman59@earthlink.net



May  4, 2007:  Update:  Two new products have been added, a three burner connection kit and choke plate springs.  Please check below for more information.

March 3, 2007: Update:
Zoeller Forge now has a new URL it is http://www.zoellerforge.com. Please update your bookmarks. Thanks, Larry

December 8, 2006 : Update : There has been a price increase on some items due to higher cost of materials.

September 25, 2006: Update: New Product added Single and Two Burner connection kits.  See below for more information.


 

Ordering Information

Please send me an e-mail with a list of the items you wish to purchase along with your zip code so I can provide you with a total with shipping included .   zman59@earthlink.net
  Shipping and payment details :
  Shipping :   We ship all orders via USPS ( United States Postal Service )
  Payment methods accepted:  We accept  PayPal, Money Orders, Cashiers Checks  and personal checks.
  Our PayPal account is mailto:zman59@earthlink.net
  If your are going to pay with PayPal, I can send you a PayPal invoice, you will get an e-mail and instructions on how to pay using PayPal.


 


Stainless Steel Burner Flares



I am currently making and selling pressed formed stainless steel burner flares that fit on 1/2", 3/4" and 1" burner pipes.  The 3/4" size will  work on the Modified Side Arm Burner, Ron Reil style, and the T-Rex burner.  They will greatly improve the performance and the efficiency of the burner.  Further information concerning the side arm burners can be found on my Side Arm Burner page.


stainless steel burner flare


  • Stainless Steel burner flares that fit on 1" burner pipe. The price is $15.00 each plus shipping. The flares are 4" long with 3 stainless steel set screws installed on them..


  • Stainless Steel burner flares that fit on 3/4" burner pipe. The price is $8.00 each plus shipping. The flares are 3" long with 2 stainless steel set screws installed on them


  • Stainless Steel burner flares for the Mini-Side Arm Burner, the flares are 2" long and screw on to a 1/2" pipe nipple.$7.00 each plus shipping



    

side arm gas burner   

  
Side Arm Burner kits.  This kit contains all the parts needed to build a 3/4" side arm burner, all parts  have been drilled and tapped all you have to do is assemble the parts and tune the burner.  The kit contains (1) 3/4" stainless steel burner flare, (1) 1 1/4" x 3/4" x 1 1 1/4" Ward reducing tee, (1) .035 contact tip, (1) 1 1/4" plug that has been drilled an tapped (1) 3/4" x 8" pipe threaded on one end, and (1) 1/8" x 4" schedule 80 pipe nipple threaded 1/8" female npt on one end. The side arm burner kits are $40.00 each plus shipping.


sidewinder gas forge plans
 
 
Vertical Sidewinder Gas Forge Plans
The Vertical Sidewinder is a new style gas forge that was designed by Ralph Sproul to accommodate odd shaped forgings. The forge features single or dual burner operation, idle circuit for gas savings, firebox reconfigures on 3 sides & height and caster stand with 360 degree swivel and lock.  The plans include 22 pages with 26 pictures and drawings.  The plans are available for $42 with shipping included .





 
Single Burner Connection kit.
The single burner connection kit contains all of the following listed items (1) POL tank fitting, (1) Fisher 67CH-743 Regulator, (1) 0 - 30 PSI Gauge, (1) 8 ft. long High Pressure LP hose with 9/16” L H female and ¼” Male NPT ends, (1) 9/16” L H Male x  ¼ “  Male NPT Connector, (1) 1/4" N.P.T Brass Ball Valve, and (1) 1/4"  x 1/8" black std. threaded bushing.  The kit is $70.00 each plus shipping.  The kit is sold unassembled. Click on the picture for a larger view.






Picture Coming Soon

  Two Burner Connection kit.
The two burner connection kit contains all of the following listed items (1) POL tank fitting, (1) Fisher 67CH-743 Regulator, (1) 0 - 30 PSI Gauge, (1) 6 foot long High Pressure LP hose with 1/4" mpt fittings on both ends, (1) Y-block manifold, (2) 2 foot long high pressure LP hose with 9/16" L H female and 1/4" Male NPT ends, (2) 9/16” L H Male x  ¼ “  Male NPT Connectors, (2) 1/4" N.P.T Brass Ball Valve, and (2) 1/4"  x 1/8" black std. threaded bushing.  The kit is $100..00 each plus shipping.  The kit contains everything that you will need to hook up a two burner forge from the burners to the LP tank, it is sold unassembled.


 


Picture Coming Soon
   
  
 

  Three Burner Connection kit.

The three burner connection kit contains all of the following listed items (1) POL tank fitting, (1) Fisher 67CH-743 Regulator, (1) 0 - 30 PSI Gauge, (1) 6 foot long High Pressure LP hose with 1/4" mpt fittings on both ends, (1) 3-way manifold, (3) 2 foot long high pressure LP hose with 9/16" L H female and 1/4" Male NPT ends, (3) 9/16” L H Male x  ¼ “  Male NPT Connectors, (3) 1/4" N.P.T Brass Ball Valve, and (3) 1/4"  x 1/8" black std. threaded bushing.  The kit is $138.00 each plus shipping.  The kit contains everything that you will need to hook up a three burner forge from the burners to the LP tank, it is sold unassembled.


 

 


Picture
Coming
Soon.


  Idle Circuit Kit

The idle circuit kit contains the following items.  (1) ¼” male NPT needle valve, (2) ¼” extruded brass tees,  (1) ¼” extruded brass 90 degree elbow, (2) brass compression fittings ¼” tube x ¼” male NPT, (2) ¼” x 3” brass pipe nipples, (2) ¼” NPT hex nipples, (1) 9/16” L H Male x  ¼ “  Male NPT Connector, (1) 2 foot long high pressure LP hose with 9/16" L H female and 1/4" Male NPT ends, (1) ¼” ball valve and (1) piece of ¼” copper tubing 10” long.  The kit comes unassembled. The idle kit is $55.00 each plus shipping.



firebrick


  Firebricks  9" long  x 4 1/2" wide  x 3/4" thick  3000°F  42% Alumina Firebricks, these make a great floors for gas forges.  The firebricks are $5.00 each plus shipping cost. Five of these firebricks will fit in a Priority Flat Rate box, so the shipping cost would be $8.95 for five firebricks. Note: When requesting a quote for firebricks please state what size bricks your are interested in.



Insulated Firebricks 9" long  x 4 1/2" wide  x 2 1/2" thick  2600°F  46 lb. density Insulating Firebricks, these make a great front or back wall for gas forges.  The firebricks are $5.00 each plus shipping cost.  Three of these firebricks will fit in a Priority Flat Rate box, so the shipping cost would be $8.10 for three firebricks.  These Insulated Firebricks lose less heat through furnace linings than do heavier refractories.  This translates to lower operating cost.  Note: When requesting a quote for firebricks please state what size bricks your are interested in.


forge coating

  
Fiberfrax® Qf-180™ 
coating provides a range of consistencies for brush, spray, and trowel-on application that can be used on Durablanket or Duraboard. This coating has a 1260°C (2300°F) temperature grade rating.  QF-180 possesses good adhesion, thermal reflectance, and hot gas erosion resistance.   Approximate coverage is 6.25 square feet per pint.  A pint is $25.00 plus shipping.


  

forge coating


  Plistix 900F® is a general service coating that not only protects and extends the life of the refractory, but greatly improves fuel efficiency as well, and minimizes the health concerns of airborne ceramic fibers. It can be applied directly over ceramic blanket and other refractory materials.  (Note: The Plistix 900F cannot be applied on the Duraboard)    This is a great substitute for ITC 100 at a much more reasonable price of $8.50 a pint (16 ounce ) or $16.50 a quart (32 ounce) plus shipping.  Plistix 900F is in a powder form and is mixed with water to the consistency of a thin milkshake and is applied to the refractory by dabbing it on with a paint brush, brushstrokes tend to pull the fibers apart.  A pint of Plistix 900F applied at a 1/16 of an inch thickness will cover approximately  1.2 square feet.





Click on image for larger picture



Tank Manifold Kit this allows you to connect two 20# LP cylinders together.  If you are having problems with your 20# cylinder freezing up while running your forge, this kit will let you pull from two 20# cylinders at the same time reducing your chance of freezing the tanks.  The kit contains the two parts shown on the left (1) Manifold block tee and (1) Hogtail with 3/8" O.D. by .049 copper tube by 12" long.  The kit is $17.50 each plus shipping.  The picture on the right shows the kit installed on two 20# cylinders.  Click on the pictures for a larger view.
Click on image for larger picture


 

gas forge book

Gas Burners
for Forges, Furnaces & Kilns
written by
Michael Porter

ISBN: 1879535203 ~ paperback ~ 216 pages
111 illustrations by the author
$19.95 price ~ $4.00 shipping


 
 

Durablanket

 Durablanket® S ceramic blanket to line the inside of gas forges, it is 24" wide with 8 lb. density 1260°C (2300°F) temperature grade rating and 1" thick is $ 7.00 per running foot.
 Feel free to contact me for more information 

 

 




Vesuvius (Thermal Ceramics) Thermotect
® HT Board is a 2600° F grade Vacuum formed board that combines high temperature spun fibers with proprietary organic and inorganic binders / fillers to form a rigid fibrous board product are available in 24" x 24" x 1" thick pieces, with 22 to 25 lb. density.  $100.00 each plus shipping.


 

Duraboard

Fiberfrax® Duraboard® LD
Rigid, durable, and highly refractory.  Fiberfrax Duraboard high temperature insulating boards are available in 24" x 24" x 1" thick pieces, with 18 lb. density 1260°C (2300°F) temperature grade rating . $42.00 each.


 


1/4" N.P.T Brass Ball Valve
$6.50 each plus shipping


 

Fisher Regulator

1/4" X 1/4" FPT 3-35 lb Fisher Regulator Model number 67CH-743 with handwheel and gauge port
$34.00 each plus shipping


 

1/4" MPT x full flow  Hard Nose POL 7/8 hex
$3.50 each plus shipping. (this is the fitting that screws into the Propane tank and the other end goes to the inlet side of the regulator)


 

0 - 30 PSI Gauge bottom connect with 1/4" mpptt
$7.50 each plus shipping


 

U.L. Listed Type I Propane Hose Assemblies

     6 foot long High Pressure LP hose with 1/4" mpt fittings on both ends $12.00 each plus shipping.
 

8 ft. long High Pressure LP hose with 9/16” L H female and ¼” Male NPT ends and a 9/16” L H Male x  ¼ “  Male NPT Connector. $16.00 each plus shipping


     2 foot long High Pressure LP hose with 9/16” L H  female and ¼” Male NPT ends and a  9/16” male LH x ¼” male NPT connector   $9.50 each plus shipping


Custom length hoses are also available upon request. Please e-mail or call me for pricing.           


 

1 1/4" x 3/4" x 1 1/4" Ward standard black reducing tee. $8.50 each plus shipping for Modified Side Arm Burner.


1" x 1/2" x1" Ward standard black reducing tee. $6.00 each plus shipping for the mini-side arm burners.


 

 

1/8" x  4" extra heavy (schedule 80 ) pipe nipple $3.00 each plus shipping. 






1/4"  x 1/8" black std. threaded bushing $1.00 each plus shipping.

 

Brass Needle Valve
Inlet & outlet 1/4" FNPT $13.00 each plus shipping.
These valves are used for the idle circuit on gas forges.


 


Choke plate for the Modified Side Arm Burner, 2 1/4" diameter x 14 gauge
$1.50 each plus shipping.


Choke plate spring  This is the spring that I use when installing a choke plate on a side arm burner, the springs are $1.50 each plus shipping.




1/2” Tube Burner Parts Price List

 

(1A, 1B)  Stainless Steel Burner Nozzle          $15.00 each plus shipping
                   with s.s. set screws


 

 

(2) Burner Tube                                             $28.00 each plus shipping


 

 

(3, 5) Advanced Choke Sleeve                        $9.00 each plus shipping


 

 

 (4) Advanced Bell Reducer                              $10.00 each plus shipping
       with 8-32 set screws


 

 

(6) Advanced Accelerator                               $7.00 each plus shipping


 

(7) .023 Mig Contact Tip                                $3.00 each plus shipping




The numbers on the left represents the same parts # as in the Gas Burner book by Michael Porter


3/4” Tube Burner Parts Price List

 

(1A, 1B)  Stainless Steel Burner Nozzle          $16.00 each plus shipping
                   with s.s. set screws


 

 

(2) Burner Tube                                             $30.00 each plus shipping


 

 

(3, 5) Advanced Choke Sleeve                        $9.00 each plus shipping


 

 

 (4) Advanced Bell Reducer                              $12.00 each plus shipping
       with 8-32 set screws


 

 

(6) Advanced Accelerator                               $7.00 each plus shipping


 

(7) .035 Mig Contact Tip                                $3.00 plus shipping

The numbers on the left represents the same parts # as in the Gas Burner book by Michael Porter

Each piece can be purchased separately or sold as a kit to be finished and assembled.

All prices above do not include shipping.

Please contact me with a list of parts wanted and I will send you a shipping quote via e-mail or phone.


 



Kentucky residents must add 6% for state sales tax
    All prices above are good in the continental United States and  in U.S. Currency only.
 

The above price is for shipping to Canada and in U.S. Currency only.
 Please e-mail me if you need prices for International shipping or further assistance.
Send a check or money order to the address listed below, or you can now buy them by using PayPal link below.
 

Larry Zoeller
4312 Lahnna Drive
Louisville, KY 40216

(502)  439-0812
mailto:zman59@earthlink.net

Updated: 04 /09/ 2008

All prices are subject to change and quotes are good for 30 days.


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